WX-100 BENDER

WX-100 BENDER Multi-Function Processor Module

Product  Description：

Bender Multi-Function Processor Modules are advanced computing and evaluation units designed for specialized electrical safety, insulation monitoring, and power quality analysis systems. These modules serve as the intelligent core within Bender's modular monitoring systems, collecting high-frequency data from current transformers, insulation sensors, and voltage taps. By processing complex algorithms locally, the module can simultaneously calculate insulation resistance, residual currents, and harmonic distortion, providing critical safety diagnostics to industrial networks.

Product Parameters

The technical architecture of a Bender Multi-Function Processor Module centers around precise measurement evaluation and fast computational cycles:

• Processing Core: Equipped with a high-performance digital signal processor (DSP) capable of handling continuous fast Fourier transforms (FFT) for power quality evaluation.

• Measured Value Processing: Simultaneously evaluates differential, residual, and operational currents across multiple channels, with a frequency range extending from DC up to several kilohertz.

• Response Value Range: Configurable insulation monitoring thresholds ranging from 1 kilohm up to several megohms, and residual current thresholds starting as low as 10 milliamperes.

• Supply Voltage Options: Flexible power inputs designed to accommodate standard control voltages, typically 24V DC or a wide-range AC/DC supply spanning 100V to 240V.

• Communication Protocols: Features integrated interfaces supporting Modbus TCP/RTU, Profibus, or proprietary Bender BMS (Bender Measuring Device Interface) networks for system integration.

• Data Logging Capacity: Internal non-volatile memory designed to record hundreds of thousands of timestamped events, error codes, and wave-form transients.

Product Advantages

Bender's multi-function processing technology stands out due to its multi-layered diagnostic capabilities and focus on electrical reliability:

• Comprehensive Electrical Health Diagnostics: Combines insulation monitoring, residual current tracking, and power quality analysis into a single physical module, reducing the need for separate standalone devices.

• Early Fault Detection: Capable of identifying minute degradation trends in electrical insulation before a catastrophic short circuit or ground fault occurs, preventing unplanned facility downtime.

• Advanced Filtering Technology: Uses sophisticated digital filtering algorithms to differentiate between natural system leakage capacitance and actual resistive insulation faults, preventing false alarms.

• High Adaptability: Supports customized logic programming and adjustable threshold settings through software interfaces, allowing it to be tailored to complex or unorthodox electrical distribution networks.

• Seamless Network Integration: Acts as an intelligent data gateway, translating complex analog sensor data into clean, digital register maps easily readable by supervisory SCADA or PLC systems.

Product Applications

These processor modules are deployed across critical infrastructure sectors where electrical availability and fire prevention are vital:

• Hospital Operating Rooms and Medical Facilities: Monitoring ungrounded isolated power systems (IT systems) to ensure continuous electrical supply to life-support equipment without trip risks.

• Data Centers and IT Infrastructure: Tracking continuous residual currents and power quality anomalies in server power distribution units to safeguard sensitive digital systems.

• Renewable Energy Generation: Evaluating insulation integrity in large-scale solar photovoltaic arrays and wind turbine power converters prior to grid connection.

• E-Mobility Charging Stations: Acting as the foundational safety processor within high-power DC fast-charging stations to monitor user safety and ground faults.

• Heavy Industrial and Process Automation: Managing continuous monitoring for chemical plants, paper mills, and mining operations where sudden power loss can cause severe financial or material damage.

Important Precautions

To preserve the accuracy of the processor module and protect personnel, the following implementation guidelines are mandatory:

• Proper Sensor Matching: Only connect the module to approved Bender measuring current transformers and sensors. Using uncertified third-party transformers can lead to inaccurate readings or component degradation.

• Grounding and Shielding: Maintain strict adherence to grounding recommendations. The measurement circuit common and the module frame must be connected to a clean reference ground to prevent electromagnetic noise from skewing high-resistance measurements.

• Power Disconnection for Insulation Testing: When performing high-voltage dielectric or insulation testing on the primary power distribution network, always disconnect the processor module from the circuit to prevent the test voltage from destroying the sensitive measurement inputs.

• Parameter Verification: Double-check all configured safety thresholds before bringing the system online. Setting response values too high can neutralize the protective functionality, while setting them too low can cause constant nuisance alarms.

• Network Address Management: When integrating the processor into a larger Modbus or BMS network, ensure that network termination is correctly set and that node addresses do not conflict, which would cause data corruption or communication time-outs.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.