MVI69-MCM PROSOFT

MVI69-MCM PROSOFT controller module

Product  Description：

PROSOFT controller modules, often referred to as in-chassis communication modules or gateways, are specialized hardware that plug directly into the backplane of a host PLC (like Rockwell's ControlLogix, CompactLogix, or older SLC/PLC platforms). They provide dedicated communication processors that handle complex industrial protocols, offloading these tasks from the main PLC processor. This allows for high-speed, reliable data transfer between a wide range of devices and networks that typically wouldn't communicate directly with the host PLC.

They come in various forms, including communication gateways for protocol conversion, high-speed wireless solutions, and modules for specialized applications like process control or data acquisition.

Key Functions

• Protocol Conversion: The primary function, enabling communication between devices using different protocols (e.g., Modbus TCP/IP to Modbus Serial, EtherNet/IP to PROFINET, PROFIBUS to ControlNet).
• Data Aggregation: Gathering data from multiple devices and presenting it to the host PLC or other systems.
• Network Expansion: Extending network reach and connecting segments using different media (e.g., copper to fiber).
• Legacy System Modernization: Allowing newer PLCs to communicate with older, proprietary systems without costly rip-and-replace solutions.
• High-Speed Data Transfer: Dedicated processors on the modules ensure efficient and fast data exchange, especially for large data blocks.
• Remote Connectivity: Some modules offer secure wireless or cellular connectivity for remote monitoring and control.

Product Parameters (Typical)

Parameters vary significantly depending on the specific module and its intended function. Here are some common examples:

• Supported Protocols: EtherNet/IP, Modbus TCP/IP, Modbus RTU/ASCII, PROFIBUS DP, PROFINET IO, CANopen, DeviceNet, ControlNet, HART, FOUNDATION Fieldbus, DNP3, IEC 61850, OPC UA, and many more.
• Host PLC Compatibility: Designed for specific PLC platforms (e.g., Rockwell Automation ControlLogix, CompactLogix, MicroLogix, SLC 500, PLC-5, Siemens S7, Schneider Electric).
• Number of Ports: Varies from 1 to multiple ports (e.g., dual Ethernet ports, multiple serial ports).
• Physical Interface: RJ45 for Ethernet, DB9 for serial, specific connectors for fieldbus protocols.
• Data Transfer Rate: 10/100 Mbps or 1 Gbps for Ethernet; configurable baud rates for serial (e.g., 110 to 115,200 baud).
• Memory: Internal memory for data buffering and configuration.
• Power Consumption: Backplane current load (e.g., mA @ 5VDC, mA @ 24VDC).
• Environmental Ratings:
  • Operating Temperature: Typically 0°C to 60°C (32°F to 140°F), with extended temperature versions available (e.g., -25°C to 70°C).
  • Storage Temperature: -40°C to 85°C (-40°F to 185°F).
  • Humidity: 5% to 95% non-condensing.
  • Vibration/Shock: IEC 600068-2-6 (vibration), IEC 600068-2-27 (shock).
• Certifications: UL/cUL, CE, ATEX, PROFINET certification, etc.
• Integration Tools: Often come with Add-On Profiles (AOPs) and Add-On Instructions (AOIs) for seamless integration with PLC programming software (e.g., Rockwell's Studio 5000/RSLogix 5000).

Product Advantages

• Seamless Integration: Designed for "in-chassis" installation, making them appear as native I/O to the host PLC, simplifying configuration and programming.
• Protocol Flexibility: Offers unparalleled versatility by supporting a vast array of industrial protocols, allowing communication between almost any industrial device.
• Offloading PLC Processor: By handling complex communication tasks, PROSOFT modules free up the host PLC's CPU cycles, improving overall system performance and responsiveness.
• Robustness and Reliability: Built for demanding industrial environments, ensuring reliable data transfer even in harsh conditions.
• Simplified Configuration: Utilizes Add-On Profiles (AOPs) and Add-On Instructions (AOIs) that streamline setup and reduce engineering time.
• Modernization and Migration: Provides cost-effective solutions for integrating older legacy equipment into modern control systems.
• Diagnostic Capabilities: Often include built-in diagnostic tools and web servers for easy troubleshooting and network monitoring.
• Scalability: Allows for easy expansion of communication networks by adding more modules.

Precautions

• Compatibility: Always verify that the specific PROSOFT module is compatible with your host PLC platform, firmware version, and the target devices/networks.
• Configuration: Proper configuration is critical. Incorrect settings for protocols, IP addresses, or data mapping can lead to communication failures. Utilize provided configuration utilities and documentation diligently.
• Wiring: Adhere to all wiring standards and recommendations. Incorrect wiring can cause signal integrity issues, electrical noise, or damage to the module or connected equipment.
• Power Requirements: Ensure the host PLC's power supply or external power source meets the module's power consumption specifications.
• Environmental Limits: Operate the module within its specified temperature, humidity, and vibration ranges to ensure long-term reliability.
• Firmware Updates: Regularly check for and apply firmware updates, as these often include performance improvements, bug fixes, and security enhancements.
• Network Design: For complex networks, proper network design is crucial, considering IP addressing, subnetting, and potential broadcast storms.
• Security: Implement appropriate cybersecurity measures, especially when integrating with IT networks or allowing remote access.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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