TC512V1 3BSE018059R1 ABB Bailey

TC512V1 3BSE018059R1 ABB Bailey Analog Output Modules

Product  Description：

• • • • • • • The TC512V1 is a specialized modem designed to convert internal controller signals into RS485 differential signals suitable for transmission over twisted-pair cabling. It is primarily used with Advant Controller 400 series (such as AC410 and AC450) and S800 I/O systems. Its main role is to facilitate the Advant Fieldbus 100 communication, which is a high-performance plant-wide bus used for time-critical data exchange between controllers and I/O stations. The unit is housed in a robust casing suitable for mounting within control cabinets and provides optical isolation to protect sensitive control logic from external electrical surges.

              Product Parameters

              • Product ID: 3BSE018059R1

              • ABB Type Designation: TC512V1

              • Communication Protocol: Advant Fieldbus 100 (AF100) / RS485

              • Interface Type: RS485 Twisted Pair

              • Baud Rate Support: Standard AF100 speeds (typically up to $1.5 \text{ Mbit/s}$)

              • Power Supply: Typically $24 \text{ VDC}$ (range of $19.2 \text{V}$ to $30 \text{V}$)

              • Power Consumption: Approximately $2 \text{W}$

              • Operating Temperature: $-20\text{°C to } +60\text{°C}$

              • Protection Class: IP20 (intended for cabinet mounting)

              • Dimensions: Width $148.5 \text{ mm}$, Height $45 \text{ mm}$, Depth $117 \text{ mm}$

              • Weight: $0.73 \text{ kg}$ ($1.6 \text{ lbs}$)

              • Origin: Sweden

              Product Advantages

              • High Noise Immunity: By using differential RS485 signaling over twisted-pair cables, the TC512V1 effectively cancels out electromagnetic interference (EMI), which is common in heavy industrial environments.

              • Deterministic Communication: It supports the AF100 protocol, ensuring that time-critical process data is delivered with high predictability and reliability.

              • Galvanic Isolation: The modem provides electrical isolation between the fieldbus and the internal system logic, preventing ground loops and protecting equipment from transient voltages.

              • Seamless Integration: As an OEM component for the Advant OCS system, it requires no complex third-party drivers and is fully recognized by ABB diagnostic tools.

              • Robust Design: Built to industrial standards, it features a long service life and high Mean Time Between Failures (MTBF).

              Important Considerations and Precautions

              • Termination Requirements: Proper termination resistors must be applied at both ends of the RS485 twisted-pair segment to prevent signal reflections and data corruption.

              • Cable Selection: Only high-quality shielded twisted-pair (STP) cables meeting ABB’s AF100 specifications should be used to ensure the maximum rated distance and speed.

              • Mounting Orientation: Ensure adequate ventilation space around the module within the cabinet to prevent overheating during continuous operation.

              • Hot Swapping: While many ABB modules support hot configuration, always verify the specific controller's power status and safety protocols before connecting or disconnecting communication cables.

              • Grounding: The shield of the twisted-pair cable must be grounded correctly at designated points to maintain electromagnetic compatibility (EMC) integrity.

              Product Applications

              The TC512V1 is predominantly utilized in large-scale industrial automation projects where the Advant Fieldbus 100 architecture is deployed. Common applications include:

              • Power Generation: Connecting distributed control systems (DCS) in thermal, hydro, or nuclear power plants to ensure synchronized control of turbines and boilers.

              • Oil and Gas: Linking remote I/O stations on offshore platforms or refineries to central Advant controllers over significant distances.

              • Chemical Processing: Managing complex process loops by providing a reliable data link between S800 I/O clusters and AC450 controllers.

              • Pulp and Paper: Supporting high-speed data acquisition and motor control across large-scale paper machine production lines.

              • Metals and Mining: Facilitating communication in harsh, high-vibration environments typical of smelting and ore processing facilities.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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JUSTWELL PTE. LTD

Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.