Q612B MITSUBISHI

Q612B MITSUBISHI Servo Controller

Product  Description：

Mitsubishi Electric servo controllers are high-performance motion control components designed to provide precise speed, torque, and position control for industrial motors. The most prominent current line is the MELSERVO-J5 series, which follows the legacy of the J4 and J3 series. These controllers act as the "brain" of the servo system, receiving commands from a PLC or Motion Controller and translating them into high-frequency electrical pulses that drive the servo motor with extreme accuracy.

Technical Parameters

The technical specifications of Mitsubishi servo controllers vary across models, but they generally fall within these performance ranges:

• Power Supply: Available in 1-phase 100V AC, 1-phase/3-phase 200V AC, and 3-phase 400V AC options.

• Command Interface: Supports high-speed CC-Link IE TSN (Time Sensitive Networking), SSCNET III/H, and General-purpose pulse/analog interfaces.

• Encoder Resolution: Modern units support up to 26-bit absolute encoders, providing 67,108,864 pulses per revolution for ultra-fine positioning.

• Speed Frequency Response: High-end models feature a frequency response of 3.5 kHz or higher, ensuring minimal lag between command and execution.

• Safety Standards: Integrated functional safety meeting SIL2/SIL3 (IEC 61508) and Category 3/4 (EN ISO 13849-1) requirements.

Product Advantages

Mitsubishi servo systems are industry leaders due to several distinct technological advantages:

• Advanced One-Touch Tuning: This feature allows the controller to automatically analyze the mechanical resonance and load inertia, setting the optimal gains without requiring deep expertise in PID control.

• Vibration Suppression: The controllers utilize advanced filters to eliminate mechanical vibrations both at the end of the arm and from the machine base during high-speed movement.

• CC-Link IE TSN Integration: By using Time Sensitive Networking, the controller allows for synchronized control of multiple axes while simultaneously handling standard TCP/IP data on the same cable.

• Predictive Maintenance: Integrated AI technology analyzes the status of the machine's components (like ball screws or belts) and alerts operators to potential failures before they occur.

Important Considerations and Precautions

To ensure long-term reliability and safety, users should adhere to the following precautions:

• Heat Dissipation: Servo controllers generate significant heat. Always maintain the specified clearance distances between units in a control panel and ensure adequate ventilation or cooling.

• Wiring Integrity: High-frequency switching in the drive can cause electromagnetic interference. Use shielded cables for encoders and separate power cables from signal lines to prevent noise issues.

• Grounding: Ensure a high-quality, dedicated ground connection to prevent electrical shocks and reduce electrical noise interference.

• Regenerative Energy: During rapid deceleration, the motor acts as a generator. If the internal regenerative resistor cannot handle the energy, an external brake resistor must be installed to prevent overvoltage errors.

Product Applications

The versatility and precision of Mitsubishi servo controllers make them suitable for a wide range of industries:

• Semiconductor Manufacturing: Used in wafer handling robots and precision pick-and-place machines where sub-micron accuracy is required.

• Packaging and Labeling: Provides high-speed synchronization for rotary cutters, filling machines, and labeling heads.

• Automotive Assembly: Controls robotic welding arms, tightening tools, and conveyor synchronization.

• Machine Tools: Drives the feed axes of CNC milling machines, lathes, and grinding machines to ensure smooth surface finishes.

• Lithium Battery Production: Manages the tension control and high-speed winding processes essential for battery cell manufacturing.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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