PGB120-10A5 AutomationDirect

PGB120-10A5 AutomationDirect Multi-Function Processor Module

Product  Description：

AutomationDirect Multi-Function Processor (MFP) modules are high-performance co-processing units designed primarily for advanced PLC lines, such as the Productivity2000 or Productivity3000 series. These modules function as dedicated mathematical and communication engines that run alongside the main CPU. By executing complex algorithms, custom protocols, and heavy data-logging tasks independently, the MFP module prevents scan-time degradation on the main controller, ensuring that time-critical machine logic and physical input/output operations remain fast and deterministic.

Product Parameters

The technical foundation of the AutomationDirect Multi-Function Processor module is built upon high-density data handling and flexible computing power:

• Processor Architecture: High-speed, independent microprocessor capable of executing parallel floating-point calculations and multi-threaded custom programs.

• Memory Allocation: Large onboard Flash memory for storing user-defined scripts, calculation tables, and configuration files, paired with dedicated high-speed RAM for live variables.

• Onboard Connectivity: Equipped with high-speed RJ45 10/100 Mbps Ethernet ports and isolated serial ports (RS-232/RS-485) supporting customizable character structures.

• Programming Support: Compatible with standard PC-based development environments for uploading specialized logic, alongside native support for custom string parsing and ASCII bridging.

• Register Integration: High-speed internal bus communication that mirrors thousands of data words directly into the main PLC CPU registers every scan cycle.

• Power Consumption: Low-draw design optimized for base-plate mounting, extracting power directly from the system backplane without requiring an external supply.

Product Advantages

Integrating an AutomationDirect Multi-Function Processor module provides significant architectural and operational benefits:

• Scan Time Stabilization: By offloading string manipulation, mathematical modeling, and large database communications, the main PLC CPU maintains its sub-millisecond execution speeds.

• Protocol Customization: Acts as a powerful protocol bridge, allowing the PLC system to communicate with non-standard proprietary field devices via custom ASCII or hex-coded strings.

• Edge Computing and Logging: Capable of collecting, filtering, and pre-processing thousands of field data points before sending clean information to local SCADA systems or cloud storage.

• High Cost-Efficiency: Provides advanced computing and open communication capabilities typically found only in expensive high-end PACs (Programmable Automation Controllers) at an accessible price point.

• Seamless Configuration: Integrates directly into the standard Productivity Suite software framework, enabling users to map variables between the main CPU and the MFP without complex hardware routing.

Product Applications

This module is utilized in complex systems where raw data processing must happen directly at the machine level:

• Complex Mathematical Modeling: Calculating continuous flow rates, PID trimming algorithms, and coordinate translations for multi-axis machinery.

• Serial and ASCII Bridging: Interfacing the main control system with third-party peripherals such as barcode readers, RFID scanners, weighing scales, and lab equipment.

• Local Data Hubs: Aggregating performance metrics from multiple downstream micro-PLCs and formatting the data into consolidated reports for IT-level management.

• Custom Vision Integration: Receiving high-speed coordinate arrays from smart inspection cameras and translating them into usable position targets for sorting systems.

• Environmental Monitoring: Processing large amounts of non-linear sensory data from weather stations, gas analyzers, and solar tracking arrays.

Important Precautions

To avoid module damage and maintain stable system communication, the following operational guidelines must be followed:

• Backplane Power Limits: Before adding an MFP module to your PLC rack, use the software configuration tool to verify that the power supply module has enough remaining capacity to support the unit.

• Hot-Swapping Restriction: Do not insert or remove the Multi-Function Processor module while the PLC base is powered on. Doing so can cause data corruption in the internal flash memory or damage the backplane pins.

• Data Race Prevention: When writing logic that transfers data between the MFP and the main CPU, implement appropriate handshaking registers to ensure the main CPU does not read a data block while the MFP is mid-update.

• Cable Shielding: When using the onboard serial or Ethernet ports to connect to high-noise field devices like variable frequency drives, always use high-quality shielded cables grounded at the enclosure entry point.

• Environment Control: Install the module in a well-ventilated enclosure that prevents the accumulation of conductive dust or moisture, as the onboard high-speed processor is sensitive to thermal buildup and tracking currents.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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