MSI-SR4 549886 LENZE

MSI-SR4 549886 Processor module

Product  Description：

Lenze Processor Modules, frequently utilized within the Controller 3200 C, c500, or c700 series automation systems, act as the primary calculation core for modern machine control. These modules integrate logic control (PLC) and multi-axis motion control into a single high-performance unit. By utilizing real-time industrial communication interfaces, Lenze processor modules coordinate drive controllers, servo systems, and distributed I/O across complex manufacturing environments.

Product Parameters

The technical baseline of a Lenze Processor Module outlines its raw computational performance and motion control capabilities:

• Processor Architecture: High-performance Intel or ARM-based industrial microprocessors capable of rapid multi-tasking execution.

• Control Cycle Time: Optimized for real-time applications, with etherCAT synchronization cycles achievable down to 1 millisecond or lower.

• Memory Architecture: Generous allocation of non-volatile RAM (NVRAM) for persistent data storage, combined with high-capacity Flash memory for boot projects and SD card expandability.

• Integrated Communication: Standard built-in interfaces including EtherCAT (Master), Ethernet (TCP/IP, UDP), and often CANopen or PROFIBUS for older generation peripherals.

• Number of Axes: Capable of coordinating anywhere from 4 to over 64 tightly synchronized servo axes depending on the processor model tier.

• Engineering Environment: Fully programmed and configured via Lenze PLC Designer or Engineer software suites, based on the IEC 61131-3 international standard.

Product Advantages

Lenze Processor Modules offer precise machine control, streamlined development, and strong industrial reliability:

• Unified Control Concept: Eliminates the need for separate motion controllers and PLCs by handling complex mathematical path calculations and general machine logic on a single CPU.

• Modular System Expansion: Designed for easy backplane connection, allowing standard Lenze digital, analog, and specialized functional I/O modules to attach directly to the side of the processor.

• Maintenance-Free Operation: Fanless design combined with battery-free data retention features ensures long-term operational uptime and reduces physical maintenance requirements in the field.

• Fast Data Throughput: Direct integration with EtherCAT as the native motion bus ensures that positional commands and feedback loops are executed with negligible jitter or delay.

• Ready-Made Software Application Templates: Supports Lenze FAST application software modules, which provide pre-tested functional blocks for winding, positioning, and cutting, drastically reducing programming time.

Product Applications

These processor modules serve as the automation core for high-speed, synchronized machine layouts:

• Packaging Machinery: Controlling continuous film feeds, electronic cams, and cross-cutters in horizontal and vertical flow-wrapping machines.

• Material Handling and Logistics: Governing multi-axis automated storage and retrieval systems (ASRS), high-speed sorters, and intelligent conveyor networks.

• Converting and Printing Equipment: Managing precise tension loops, winding control, and precise registration marks on high-speed paper or plastic webs.

• Robotics and Assembly Cells: Coordinating delta robots, pick-and-place mechanisms, and automated tightening tools in industrial manufacturing.

• Textile Production: Driving multi-spindle machinery and complex pattern-weaving equipment requiring highly synchronized individual motor movements.

Important Precautions

To preserve system stability and prevent hardware damage during configuration and installation, the following rules apply:

• Power Supply Regulation: Ensure the 24V DC logic supply is isolated and well-regulated. Voltage drops below the specified minimum threshold can trigger sudden processor resets or file system corruption.

• Network Topology Rules: EtherCAT lines must be run in a strict linear or tree topology as supported by the master. Never form a closed physical loop with standard EtherCAT wiring as this will paralyze network communications.

• Cable Shielding Standards: Use category 5e or category 6 shielded twisted pair (STP) cables for all industrial Ethernet connections. Ensure the cable shield makes 360-degree contact with the connector shell to successfully divert electromagnetic noise from nearby motor drives.

• Safe Firmware Updates: Never interrupt power or disconnect communication lines while a firmware flash update is in progress on the processor module. Doing so can cause unrecoverable corruption of the internal operating system.

• Dynamic Memory Care: When writing code that frequently saves variables to persistent memory, utilize the designated retentive memory blocks rather than constant cyclic writing to flash memory to avoid premature component degradation.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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