MDFKARS-090-22 LENZE

MDFKARS-090-22 Processor module 

Product  Description：

Lenze Processor Modules, frequently utilized within the Controller 3200 C, c500, or c750 automation series, function as the central processing units (CPUs) for high-performance motion control and logic execution. Designed to serve as the technological core of modern modular machines, these modules combine precise PLC operations with advanced multi-axis motion planning. By executing Lenze engineering logic alongside standardized industrial networks, they coordinate complex servo systems with fast processing cycles.

Product Parameters

The technical baseline of a Lenze Processor Module focuses on high-speed computational power and robust communication capacity:

• Processor Architecture: High-efficiency, multi-core industrial processors (such as Intel Atom or ARM-based architectures) engineered for real-time task management.

• Operating System: Operates on real-time operating systems (RTOS) like Linux with real-time extensions or Windows Embedded Compact, ensuring deterministic task scheduling.

• Memory Allocation: Equipped with high-capacity internal RAM (typically 512MB to 2GB or higher) for active program execution and high-speed flash memory or SD card slots for persistent boot applications and data logging.

• Communication Ports: Integrated high-speed EtherCAT master interfaces dedicated to synchronous motion control, alongside standard onboard Ethernet ports for host communication, OPC UA, or Modbus TCP.

• Motion Synchronization Cycle: Capable of synchronizing multiple axes with cycle times down to 1 millisecond or sub-millisecond ranges depending on the model tier.

• Maintenance-Free Backup: Features integrated NVRAM (non-volatile random-access memory) to retain critical machine parameters and variables during sudden power loss without requiring a battery.

Product Advantages

Lenze Processor Modules are engineered to deliver high dynamic performance and streamline the engineering process:

• Motion and Logic Fusion: Prioritizes synchronous multi-axis motion tasks alongside standard IEC 61131-3 logic programming, reducing system complexity by eliminating separate motion cards.

• Fast Integration via FAST Application Software: Seamlessly supports Lenze FAST technology modules, providing pre-configured, standardized software blocks for common tasks like winding, cutting, and positioning.

• Excellent Scalability: The modular format allows users to scale the processor capability up or down based on machine complexity while keeping the underlying I/O and drive topology completely intact.

• Open Connectivity Standards: Features built-in support for OPC UA, allowing the machine controller to securely push performance data and diagnostics directly into IT systems or cloud platforms.

• Fanless Architecture: Utilizing low-power, high-performance processors allows the modules to operate efficiently without moving cooling parts, greatly enhancing mechanical reliability in harsh environments.

Product Applications

These processing units are deployed in high-speed, high-precision automated machinery:

• Packaging Technology: Managing electronic camming, flying shears, and continuous motion profiles in high-speed horizontal flow wrappers and cartoning machines.

• Material Handling and Logistics: Coordinating multi-axis warehouse sorting systems, high-speed automated storage and retrieval systems (ASRS), and smart conveyor systems.

• Textile Manufacturing: Controlling precise tension, winding speed, and synchronized motorized feeds across continuous fabric processing lines.

• Assembly and Robotics: Managing the kinematic paths and pick-and-place trajectories for multi-axis delta or articulated robots within production cells.

• Printing and Converting Machinery: Providing high-accuracy registration and tension control across multi-station web handling systems.

Important Precautions

To protect the hardware and maintain optimal system uptime, the following usage rules should be strictly followed:

• Proper Power Termination: Always operate the module with a clean, stabilized 24V DC power supply. Ensure appropriate external fusing is in place to protect the processor against incoming power surges.

• Card Manipulation Rules: Never insert or remove the SD card or memory module while the processor unit is powered on. Doing so can result in permanent data corruption or boot failure.

• Grounding and Shielding: Securely attach the module's functional ground to the main control panel backplane. Always use shielded, industrial-grade Cat5e or Cat6 cables for EtherCAT lines to prevent electromagnetic noise from dropping data packets.

• Thermal and Clearance Requirements: Adhere to the specified mounting clearance distances at the top and bottom of the module housing. Obstructing the ventilation slots can lead to heat accumulation and unexpected thermal shutdowns.

• Firmware and Software Alignment: Ensure that the runtime firmware version installed on the processor module aligns precisely with the compiler version used in the Lenze PLC Designer or Engineer software suite to prevent runtime exceptions.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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