HG-SR102BG1H 1/11 MITSUBISHI

HG-SR102BG1H 1/11 MITSUBISHI controller module

Product  Description：

Mitsubishi Electric Controller Modules, particularly those within the MELSEC iQ-R, iQ-F, and Q Series, represent the computational core of modern industrial automation. These modules are designed to execute complex mathematical operations, logic sequences, and multi-axis motion control with microsecond precision. By serving as the central nervous system of a machine, the controller module synchronizes input data from sensors and outputs commands to actuators, ensuring high-speed and deterministic operation in demanding factory environments.

Product Parameters

The technical capabilities of a Mitsubishi Controller Module are defined by its processing architecture and memory management:

• CPU Type: High-performance multi-processor systems capable of executing basic instructions at speeds as low as 0.98 nanoseconds.

• Program Capacity: Scalable memory options ranging from 10k steps for small-scale machinery to 1200k steps or more for large, plant-wide control systems.

• I/O Control Points: Capable of managing from 256 local I/O points in compact versions up to 4096 local and 65,536 remote I/O points in high-end modular systems.

• Communication Cycle Time: Optimized for high-speed networks, achieving link scan times as low as 0.125 milliseconds when paired with CC-Link IE TSN.

• Memory Storage: Built-in high-capacity RAM for data logging and recipe management, with additional support for SD/SDHC memory cards for program backup and firmware updates.

• Multi-CPU Capability: A single base unit can support up to four CPU modules simultaneously, allowing for the separation of sequence control, motion control, and safety functions.

Product Advantages

The design philosophy of Mitsubishi controller modules focuses on efficiency, security, and long-term reliability:

• Integrated Safety and Motion: Modern controller modules can perform standard logic and safety-rated functions (SIL3/PLe) within the same hardware, reducing the need for separate safety controllers.

• Advanced Security Features: Hardware-based security keys prevent unauthorized copying of intellectual property and protect against illegal access from external networks.

• Exceptional Reliability: Engineered for 24/7 continuous operation, these modules feature high vibration resistance and fan-less heat dissipation designs to minimize mechanical failure points.

• Backward Compatibility: Mitsubishi ensures that newer generations of controllers can often integrate with older I/O modules, protecting the user's long-term investment in hardware.

• Data Analytics at the Edge: Many modules now include "Edge Computing" capabilities, allowing the controller to process data for predictive maintenance before sending summarized info to the cloud.

Product Applications

Mitsubishi controller modules are utilized as the primary intelligence in diverse high-tech sectors:

• Automotive Manufacturing: Synchronizing robotic welding lines, paint booths, and final assembly conveyors where downtime is extremely costly.

• Semiconductor Fabrication: Managing ultra-precise wafer handling and chemical vapor deposition processes that require nanosecond timing.

• Logistics and Warehousing: Controlling high-speed sorting systems, automated guided vehicles (AGVs), and automated storage and retrieval systems (ASRS).

• Energy Management: Monitoring and controlling power distribution in solar farms, wind turbine pitch control, and battery energy storage systems (BESS).

• Food and Beverage: Managing high-speed bottling, labeling, and packaging lines that require strict synchronization and hygienic operation.

Important Precautions

To ensure the safety of personnel and the longevity of the controller hardware, the following guidelines must be followed:

• Electrostatic Discharge (ESD): Always wear an antistatic wrist strap when handling the controller module. Static electricity can permanently damage the internal CMOS circuits.

• Power Supply Integrity: Ensure the power supply module provides a stable 24V DC or 100-240V AC as specified. Voltage fluctuations beyond the ±10% range can cause CPU resets or memory corruption.

• Battery Maintenance: For modules that rely on a battery to retain programs during power-off, the battery must be replaced periodically. A "Battery Low" LED indicates that data may be lost if power is not restored soon.

• Proper Mounting: Modules must be securely locked onto the base unit. Incomplete insertion can lead to bus communication errors or electrical arcing during operation.

• Environmental Constraints: Do not install the controller in areas with conductive dust, corrosive gases, or direct sunlight. If installed in a high-temperature cabinet, forced-air cooling or a heat exchanger is required to keep the ambient temperature below 55°C.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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