GKR03-2NHBR 1A 005 A LENZE

GKR03-2NHBR 1A 005 A Multi-Function Processor Module

Product  Description：

Lenze Multi-Function Processor (MFP) modules are high-performance intelligent extension units designed for Lenze's modular control platforms, such as the Controller 3200 C or the i700 cabinet servo systems. These modules serve as dedicated, decentralized computational engines that execute complex specialized applications, handle rapid data pre-processing, and manage advanced mathematical operations. By working in parallel with the main control CPU, the MFP module alleviates the primary controller’s workload, ensuring that highly dynamic motion paths and machine logic are executed with zero latency.

Product Parameters

The technical baseline of a Lenze Multi-Function Processor module focuses on independent computing power and high-speed bus responsiveness:

• Processor Architecture: Features a powerful, standalone embedded microprocessor dedicated entirely to user-specific math, logic, or communication routines.

• Program and Data Memory: Equipped with high-capacity non-volatile flash memory for storing complex application scripts and high-speed RAM for large array buffering.

• System Bus Communication: Communicates directly with the host controller via high-speed internal backplane buses or synchronized EtherCAT interfaces.

• Task Execution Cycle: Supports ultra-fast, deterministic task processing loops, often operating down to 250 microseconds or less for real-time synchronization.

• Programming Environment: Programmed seamlessly within the PLC Designer environment based on CODESYS, supporting IEC 61131-3 standards including Structured Text and C-code integration.

• Power Architecture: Powered directly through the system's backplane rail, consuming minimal current while maintaining high-efficiency thermal performance.

Product Advantages

Lenze Multi-Function Processor modules optimize system performance by delivering superior versatility and execution speed:

• CPU Workload Offloading: Complex algorithms, such as specialized tension control calculations or wind/unwind calculations, run entirely on the MFP module, keeping the main controller's cycle times short and predictable.

• Advanced Kinematics Handling: Built-in processing capability enables the execution of non-standard multi-axis transformations, including delta, scara, or custom gantry kinematics.

• Seamless Software Integration: Since it operates within the standard Lenze engineering suite, developers do not need third-party tools to map variables or synchronize variables between the main CPU and the processor module.

• High-Speed Sensor Evaluation: Capable of direct high-frequency data capture from external smart sensors, encoders, or vision cameras, enabling real-time adjustments to physical machine parameters.

• Modular Adaptability: Machine builders can easily upgrade a standard Lenze control system to an advanced machine controller by adding the MFP module, preserving existing control panel layouts.

Product Applications

These processing modules are ideal for high-speed, complex machinery that requires real-time algorithmic adjustments:

• Converting and Printing Machinery: Executing sophisticated tension profiles, dancer control loop corrections, and high-speed electronic camming for continuous web material.

• Packaging and Bag-Making Equipment: Coordinating flying shears, rotary cutters, and high-speed flow-wrapping motion based on continuous print mark detection.

• Robotics and Material Handling: Calculating the complex coordinate transformations required for delta picker systems or synchronized cross-belt sorters in distribution centers.

• Automated Assembly Cells: Managing vision-guided pick-and-place routines where optical coordinates must be instantly translated into physical motion trajectories.

• Specialized Test Benches: Collecting high-frequency torque, vibration, and thermal data from automotive or industrial components for immediate algorithmic analysis.

Important Precautions

To maintain computational stability and avoid physical damage, the following operational instructions must be implemented:

• Data Synchronization Integrity: When transferring data registers between the main CPU and the multi-function processor, use the designated cyclic data mapping tools to prevent data splitting or race conditions.

• Ambient Thermal Management: Because this module features a high-speed processor, it generates localized heat. Ensure the cabinet maintains proper airflow clearance above and below the module as specified in the mounting guide.

• Live Component Handling: Never insert or remove the multi-function processor module from the controller rack while the system power is switched on. Doing so can cause damage to the backplane communication pins.

• Electrical Shielding: Ground the controller rack properly to the sub-plate. Keep any external communication or sensor cables connected to this module away from the high-voltage motor output cables of adjacent servo drives.

• Firmware Synchronization: Always verify that the firmware version of the multi-function processor module exactly matches the version of the main controller and the engineering software suite to avoid initialization errors during boot-up.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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