E82EV251_2C LENZE

E82EV251_2C programmable controller module

Product  Description：

Lenze programmable controller modules, notably represented by the Controller c300, c500, and 3200C series, are high-performance industrial automation processors optimized for centralized or decentralized control architectures. These modules function as high-speed motion controllers and logic PLCs within a single cohesive hardware platform. Engineered specifically to tackle intensive mechanical synchronization, they coordinate multi-axis drive systems with micrometer precision while executing complex sequential machine logic.

Product Parameters

The technical composition of a Lenze programmable controller module emphasizes processing speed, standard industrial operating systems, and rich fieldbus connectivity:

• Processor Architecture: Equipped with scalable processing power ranging from high-efficiency ARM Cortex A8 processors (800 MHz) for compact machinery up to high-capacity Intel Atom processors (up to 1.91 GHz) for intensive multi-axis calculation.

• Real-Time Operating System: Operates on stable, industrial-grade software foundations such as Windows Embedded Compact 7 or Windows CE, ensuring strict deterministic execution.

• Motion Capability: Supports high-density axis synchronization, managing multiple physical and virtual axes with loop cycle times running as fast as 125 microseconds.

• Standardized Networking: Includes native on-board EtherCAT master interfaces for high-speed motion, paired with integrated Ethernet switches supporting 10/100/1000 Mbps data rates.

• Expansion Bus Support: Features modular slots for fieldbus extensions, including PROFINET IO-Device, CANopen, and PROFIBUS master/slave configurations.

• Software Environment: Programmed entirely according to the global IEC 61131-3 standard utilizing Lenze PLC Designer, which is built upon the robust CODESYS 3 programming environment.

Product Advantages

Lenze programmable controller modules deliver high performance and reduced development overhead through specialized software integration:

• Unified Logic and Motion: Combines standard PLC sequential control, complex multi-axis motion, and local web-based visualization capabilities into one compact hardware housing.

• Reduced Engineering Time: Integrates natively with the Lenze FAST Application Software Toolbox, providing pre-tested, PLCopen-certified software modules for winding, cross-cutting, and camming, which can slash development time by up to 80 percent.

• Maintenance-Free Design: Utilizes a battery-free and fanless architecture with no moving parts, dramatically increasing mechanical service life and optimizing resistance to harsh plant floor conditions.

• Easy Local Extension: Designed to connect directly to local I/O systems (such as the Lenze I/O System 1000) via a slide-in backplane, enabling seamless I/O count expansion without extra terminal wiring.

• Future-Proof Openness: Fully supports modern industrial connectivity standards like OPC UA, enabling direct machine-to-machine communication and simplified IIoT cloud data integration.

Product Applications

These controller modules are heavily utilized in manufacturing fields where dynamic motion pathing and synchronized speed control are required:

• Packaging Machinery: Governing high-speed horizontal form-fill-seal machines, rotary top-sealers, and automatic cartooning lines requiring precise electronic cam timing.

• Material Winding and Textile Systems: Managing constant-tension winding and unwinding profiles for paper, plastic film, and textile processing using specialized dancer feedback algorithms.

• Robotic Path Handling: Computing real-time kinematics and coordinate transformations for gantry robots, pick-and-place mechanisms, and delta-sorting setups.

• Metal and Material Processing: Directing high-precision cross-cutters, flying shears, and table positioning systems in steel or wood fabrication plants.

• Printing and Labeling Systems: Synchronizing multi-station electronic line shafts to maintain perfect print mark registration on high-speed continuous webs.

Important Precautions

To preserve system stability and prevent permanent component or logic degradation, adhere to these guidelines during operation and maintenance:

• Decoupling and Power Input: Supply the module using an independent, well-regulated 24V DC power source. Avoid splitting power from lines shared by heavy inductive loads like brake contactors, which can introduce destructive voltage spikes.

• Proper Grounding Techniques: Securely clamp the controller’s DIN rail ground or dedicated earth terminals to a low-impedance functional ground plate to suppress electromagnetic noise from neighboring variable frequency drives.

• Hot Connect and Bus Security: While the software supports modular network adjustments, never mechanically disconnect local I/O expansion modules from the controller bus while the master power supply is energized.

• Temperature and Clearance Limits: Maintain clear convective airflow corridors around the module's passive cooling fins. Do not compress the module tightly between high-heat components like line reactors inside unventilated enclosures.

• Program and Parameter Backups: Ensure a structured backup routine is implemented via the internal SD card slot. Because the module utilizes non-volatile flash memory instead of an internal battery, retention of dynamic machine recipes depends on deliberate software storage configuration.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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JUSTWELL PTE. LTD

Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.