CACR-IR101010F YASKAWA

CACR-IR101010F YASKAWA Filter Modules

Product  Description：

Yaskawa Filter Modules, specifically designed for use with Sigma series servo drives and GA series variable frequency drives, are critical electromagnetic compatibility (EMC) components. These modules are engineered to suppress high-frequency electrical noise and electromagnetic interference (EMI) generated by high-speed switching power transistors. By cleaning the electrical signal on both the input and output sides of the drive, filter modules ensure that the automation system complies with global EMC standards and protects sensitive electronic equipment from data corruption or hardware damage.

Product Parameters

The technical profile of a Yaskawa Filter Module is defined by its attenuation capabilities and current handling:

• Rated Current: Available in a wide spectrum, ranging from small 3A units for micro-servos to high-capacity versions exceeding 300A for large industrial drives.

• Operating Voltage: Supports standard industrial ranges including 200V-240V AC (single and three-phase) and 380V-480V AC (three-phase).

• Attenuation Frequency: Optimized to suppress noise in the range of 150kHz to 30MHz, which is the primary band for conducted emissions.

• Leakage Current: Designed with specific capacitance values to keep leakage current within safe limits for RCD (Residual Current Device) compatibility.

• Insertion Loss: High decibel (dB) loss across the critical frequency spectrum to ensure minimal noise bypass.

• Environmental Rating: Typically rated for IP20 protection with an operating temperature range of -10°C to 50°C.

Product Advantages

Integrating Yaskawa Filter Modules provides essential stability to high-precision motion systems:

• Regulatory Compliance: Helps machinery meet CE, UL, and localized EMC directives by significantly reducing conducted emissions back into the power grid.

• Enhanced System Reliability: Prevents "ghost" signals and communication errors in PLCs, sensors, and encoders that are often caused by radiated drive noise.

• Extended Component Lifespan: By reducing the high-frequency voltage stress (dv/dt) on motor windings and bearings, output filters can help prevent premature motor insulation failure.

• Compact Footprint: Many Yaskawa filters are designed as "footprint" filters, allowing them to be mounted directly behind or underneath the drive to save valuable control cabinet space.

• Optimized Matching: Specifically tuned to the switching frequencies of Yaskawa power modules, providing superior attenuation compared to generic third-party filters.

Product Applications

Filter modules are necessary in environments where electrical cleanliness is a priority:

• High-Precision Medical Equipment: Ensuring that servo motor noise does not interfere with sensitive diagnostic imaging or laboratory analysis tools.

• Semiconductor Processing: Protecting ultra-sensitive cleanroom sensors and wafer-handling electronics from power line disturbances.

• Large-Scale Manufacturing: Used in multi-axis assembly lines where dozens of drives operate simultaneously, preventing cumulative noise from crashing the factory network.

• Commercial HVAC: Reducing the interference transmitted back into building power systems in hospitals, offices, and data centers.

• Food and Beverage Packaging: Maintaining the integrity of high-speed weigh scales and vision inspection systems that are susceptible to electrical "jitter."

Important Precautions

To ensure the effectiveness of the filter and the safety of the installation, follow these protocols:

• Proper Grounding: The filter must be mounted on a conductive, unpainted metal backplate. The ground connection must be as short as possible using a flat braided wire to minimize high-frequency impedance.

• Wiring Separation: Never run the "clean" input wires in the same duct or bundle as the "noisy" output wires. This will cause noise to "jump" across the wires, bypassing the filter entirely.

• Thermal Considerations: Filters can become hot during continuous operation. Maintain the specified clearances around the module to allow for natural air convection.

• Proper Sizing: Ensure the filter's rated current is equal to or greater than the maximum input current of the drive. Under-sizing a filter will lead to saturation and overheating.

• Short Cable Lengths: The cable between the filter and the drive should be kept as short as possible (ideally under 30cm) to prevent the cable itself from acting as an antenna for radiated noise.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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