8V1180.00-2 B&R

8V1180.00-2 B&R programmable controller module

Product  Description：

B&R (Bernecker + Rainer) programmable controller modules, particularly within the X20, X90, and ACOPOS systems, represent the pinnacle of modular industrial automation. These modules are designed with a unique three-part construction—consisting of a terminal block, electronic module, and bus module—which allows for unprecedented flexibility in machine control. They serve as the core intelligence in highly synchronized, high-speed manufacturing environments where precision and modularity are essential.

Product Parameters

The technical profile of B&R controller modules is characterized by high performance and extreme modular density:

• CPU Performance: Features Intel Atom or ARM-based processors capable of handling complex logic and motion control with cycle times as low as 100 microseconds.

• Memory Capacity: Equipped with high-capacity non-volatile flash memory and fast DDR RAM to manage large automation projects and extensive data logging.

• Communication Interfaces: Integrated support for POWERLINK, which provides hard real-time industrial Ethernet communication, as well as standard Ethernet, USB, and RS-232.

• I/O Density: The ultra-compact X20 design allows for up to 12 channels per 12.5mm width, maximizing the utilization of control cabinet space.

• Environmental Rating: Standard modules support an operating temperature range of 0°C to 55°C, while "Coated" versions are available for harsh environments with extended ranges from -25°C to 60°C.

• Synchronization Accuracy: Jitter in network communication is maintained at less than 1 microsecond, ensuring perfectly synchronized multi-axis motion.

Product Advantages

B&R modules offer distinct advantages that differentiate them in the global automation market:

• Three-Part Modularity: The separation of the terminal block from the electronics allows for "pre-wiring" of the cabinet. Electronic modules can be replaced or upgraded without touching the existing wiring, significantly reducing maintenance time.

• Precision and Speed: Utilizing the POWERLINK protocol, B&R controllers offer deterministic performance, making them ideal for high-speed packaging and printing applications that require microsecond precision.

• Unified Engineering: All B&R hardware is programmed using Automation Studio, a single software tool that covers logic, motion, safety, and HMI, streamlining the development process.

• Hot Swapping: X20 modules can be replaced while the system is powered and running, ensuring that machine downtime is kept to an absolute minimum during component updates.

• Integrated Safety: B&R’s openSAFETY technology is often integrated directly into the controller modules, allowing for safety-related functions (like STO or SLS) to run over the same network as standard control data.

Product Applications

These controller modules are the preferred choice for complex, high-performance machinery:

• Packaging Technology: Controlling high-speed filling, labeling, and palletizing machines where precise timing is critical for product quality.

• Plastic Processing: Managing the complex temperature control and hydraulic/electric injection sequences in injection molding machines.

• Printing and Paper: Synchronizing dozens of axes at high speeds to ensure perfect color registration and tension control in printing presses.

• Mobile Automation: The X90 series modules are specifically designed for outdoor use in agricultural and construction machinery, resisting extreme vibration and temperature swings.

• Energy Systems: Controlling wind turbines and solar tracking arrays where high reliability and remote diagnostic capabilities are required.

Important Precautions

To ensure the longevity and safe operation of B&R controller modules, the following guidelines must be observed:

• Bus Module Alignment: During installation, ensure that the bus modules are snapped together firmly on the DIN rail before inserting the electronic modules. A poor bus connection can cause intermittent system failures.

• Terminal Block Torque: When using screw terminals, ensure they are tightened to the specific torque mentioned in the data sheet. For spring-clamp terminals, ensure the wire is stripped to the correct length for a secure hold.

• Power Supply Quality: B&R modules are sensitive to voltage fluctuations. Use a stabilized 24V DC power supply and ensure that the system cable is correctly dimensioned to prevent voltage drops at the end of a long I/O rack.

• Static Discharge: These modules contain highly sensitive CMOS electronics. Always wear an ESD wrist strap and ground yourself before touching the gold-plated pins on the backplane or the electronics module.

• Software Versioning: Ensure that the hardware revision of the module is compatible with the version of Automation Studio and the firmware libraries used in your project. Incompatible firmware can lead to initialization errors.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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