5SHX2645L0004 3BHL000389P0104 ABB Bailey

5SHX2645L0004 3BHL000389P0104 ABB Bailey Communication Processor

Product  Description：

• • ABB Bailey Communication Processors are essential components within ABB's distributed control systems (DCS), particularly within the Symphony Plus family which evolved from earlier Bailey INFI 90 and Network 90 systems. These processors serve as the critical link, enabling seamless data exchange and network integration between various control system elements, field devices, and higher-level enterprise systems. They are designed to facilitate robust and reliable communication in complex industrial automation environments.

     

    Key Functions

     

    • Data Exchange and Routing: They manage the flow of data between different parts of the control system, including controllers, I/O modules, operator workstations, and other network devices.

    • Protocol Conversion: Communication processors often translate data between various industrial communication protocols, allowing different devices to "speak" to each other even if they use disparate languages (e.g., converting Modbus to a proprietary DCS protocol).

    • Network Management: They handle network traffic, ensure data integrity, and often support network redundancy for enhanced reliability.

    • Remote Connectivity: These processors enable remote access, monitoring, and control of the automation system, crucial for distributed operations or off-site support.

    • System Integration: They facilitate the integration of the core control system with plant-wide data historians, manufacturing execution systems (MES), and enterprise resource planning (ERP) systems.

     

    Product Parameters (Typical)

     

    Specific parameters vary greatly by the generation and model of the communication processor (e.g., Network Processing Modules (NPMs) like INNPM11, SPNPM22, or Communication Processors for specific protocols).

    • Supported Protocols: Common protocols include:

      • Ethernet (TCP/IP, Modbus TCP): For high-speed data transfer and integration with IT networks.

      • Serial Protocols (RS-232, RS-485, Modbus RTU, DNP3): For connecting to legacy devices, RTUs, and remote I/O.

      • Fieldbuses (PROFIBUS DP, DeviceNet): For direct communication with intelligent field devices.

      • Proprietary Bailey Protocols (e.g., Controlway, Module Bus, INFI-Net): For internal system communication.

      • OPC UA/DA: For standardized data exchange with HMI/SCADA and other software applications.

    • Processing Power/Memory: Reflects the module's ability to handle complex communication tasks and data buffering (e.g., 512 kB RAM, 256 kB ROM for older models; higher for newer ones).

    • Communication Rates: Data transfer speeds for various interfaces (e.g., 1 Mbaud for Controlway, 83.3 kbaud for Module Bus, 10/100/1000 Mbps Ethernet).

    • Number of Ports: The quantity and type of communication ports available.

    • Power Requirements: The voltage and current needed for the module's operation (e.g., +5 VDC at 2 A nominal).

    • Environmental Ratings: Operating temperature, humidity, and resistance to vibration and shock, typical for industrial use.

    • Physical Dimensions: Size and slot requirements within the DCS rack.

     

    Product Advantages

     

    • Seamless Integration: Designed to integrate flawlessly within the ABB Bailey DCS architecture, ensuring cohesive system operation.

    • High Reliability: Built for continuous operation in demanding industrial environments, often featuring redundancy options for critical applications.

    • Protocol Versatility: Support for a wide array of communication protocols enables connectivity with diverse equipment from various vendors.

    • Scalability: Allows for the expansion and modernization of control systems by adding communication capabilities as needed.

    • Data Availability: Facilitates the efficient and secure transfer of real-time process data to operators, maintenance personnel, and business systems, improving decision-making.

    • Legacy System Support: Many ABB Bailey communication processors provide backward compatibility, allowing older systems to connect with newer technologies and preserving existing investments.

     

    Precautions

     

    • Compatibility: Always ensure the communication processor module is compatible with the specific generation and model of your ABB Bailey DCS rack, controllers, and software.

    • Configuration: Proper and accurate software configuration of communication parameters (e.g., IP addresses, baud rates, slave IDs) is paramount for correct operation. Incorrect settings can lead to communication failures.

    • Wiring Standards: Adhere strictly to ABB's wiring guidelines and industry best practices to prevent electrical interference, signal degradation, and potential damage to equipment.

    • Environmental Conditions: Install and operate the module within its specified temperature, humidity, and vibration limits to ensure optimal performance and longevity.

    • Cybersecurity: When integrating with IT networks, implement appropriate cybersecurity measures to protect the control system from unauthorized access or cyber threats.

    • Electrostatic Discharge (ESD): Use proper ESD precautions when handling communication processor modules to avoid damaging sensitive electronic components.

    • Firmware Updates: Be aware of and follow procedures for any required firmware updates to maintain security, compatibility, and performance.

     

    Product Applications

     

    ABB Bailey Communication Processors are deployed across a broad spectrum of industries where robust and reliable process control is critical.

    • Power Generation: In thermal, hydro, and nuclear power plants for connecting turbine controls, generator protection systems, and balance of plant equipment to the main DCS.

    • Oil and Gas: In upstream, midstream, and downstream operations (refineries, pipelines, petrochemical plants) for integrating field instrumentation, wellhead controls, and custody transfer systems.

    • Chemical Processing: For connecting various units, reactors, and safety systems in chemical plants.

    • Pulp and Paper: In paper mills for coordinating different stages of the papermaking process.

    • Water and Wastewater Management: For integrating pump stations, treatment facilities, and distribution networks.

    • Mining and Metals: In mining operations and metallurgical plants for control and monitoring of processing equipment.

     

    Typical Applications

     

    • Integrating a legacy INFI 90 control system with a new Ethernet-based SCADA system for plant-wide data visualization.

    • Enabling a central control room to monitor and control remote pump stations via a DNP3 or Modbus RTU serial link.

    • Connecting intelligent PROFIBUS DP field devices (e.g., flow meters, valve positioners) to the DCS for enhanced diagnostics and control.

    • Providing a secure communication pathway for data exchange between a plant's DCS and an enterprise-level MES for production optimization.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.