3CP360.60-2 2005 B&R

3CP360.60-2 2005 B&R Filter Modules

Product  Description：

B&R (Bernecker + Rainer) Filter Modules are specialized power quality and signal conditioning components designed to protect industrial automation systems from electromagnetic interference (EMI) and electrical noise. These modules are typically integrated into the ACOPOS servo drive system or the X20/X67 I/O systems to ensure that high-frequency switching noise generated by power electronics does not interfere with sensitive control logic or violate international EMC (Electromagnetic Compatibility) standards.

Product Parameters

The technical specifications of B&R Filter Modules focus on electrical suppression capabilities and thermal management:

• Rated Voltage: Designed to support standard industrial ranges, commonly 1 x 240V AC or 3 x 480V AC for power filters, and 24V DC for control line filters.

• Rated Current: Available in various capacities, typically ranging from 3A for signal protection to 100A or more for large-scale drive system main filters.

• Leakage Current: Optimized to maintain low leakage current values (often below 3.5mA) to prevent nuisance tripping of Residual Current Devices (RCDs).

• Frequency Range: Effective suppression across a broad spectrum, typically targeting the 150 kHz to 30 MHz range required by EN 61800-3 standards.

• Overload Capacity: Engineered to handle transient spikes, often supporting 150 percent of rated current for up to 60 seconds.

• Power Dissipation: Low internal resistance design to minimize heat generation, with specific ratings provided in Watts based on current load.

Product Advantages

B&R Filter Modules provide critical infrastructure benefits for high-precision manufacturing environments:

• Enhanced System Stability: By filtering out "dirty" power and high-frequency harmonics, these modules prevent CPU crashes, communication errors, and erratic sensor readings.

• Regulatory Compliance: Integration of these filters allows machinery to meet strict CE, UL, and EAC electromagnetic emission limits, which is essential for global equipment export.

• Component Longevity: Reducing the high-frequency voltage stress on motor windings and cable insulation significantly extends the service life of the entire drivetrain.

• Space-Saving Design: Many B&R filters are designed to be mounted directly behind or underneath the servo drive (book-style mounting), saving valuable space in the electrical cabinet.

• Seamless Mechanical Integration: Specifically designed to match the form factor and terminal layout of ACOPOS drives, ensuring a clean and error-free installation process.

Product Applications

These modules are essential in environments where precision and electrical cleanliness are paramount:

• High-Speed Motion Control: Used with ACOPOS servo systems in printing, packaging, and textile machines where signal integrity is vital for synchronization.

• Sensitive Measurement Systems: Protecting X20 analog input modules from power-line noise in weighing, laboratory automation, and high-end testing equipment.

• Robotics and CNC: Filtering the main power feed for multi-axis robotic arms to ensure that high-speed switching does not affect the precision of the tool path.

• Food and Beverage: Operating in washdown environments where stainless steel enclosures and long cable runs can increase the risk of EMI reflection.

• Renewable Energy Control: Managing the power quality for wind turbine pitch control systems and solar tracking arrays.

Important Precautions

To ensure maximum filtering efficiency and hardware safety, the following guidelines must be followed:

• Proper Grounding: The filter module must have a large-surface-area metal-to-metal contact with the grounded mounting plate. Remove any paint or coating from the mounting surface to ensure low impedance.

• Cable Length: The cable between the filter and the drive (or the device being protected) must be as short as possible. Long cables between the filter and the load act as antennas and re-introduce noise.

• Separation of Lines: Strictly separate the "clean" lines (output of the filter) from the "noisy" lines (input to the filter). Crossing these cables can lead to noise coupling, rendering the filter ineffective.

• Mounting Orientation: Observe the specified mounting orientation to allow for natural convection. Blocking the airflow can lead to thermal derating or premature failure of the internal capacitors.

• Voltage Discharge: After disconnecting power, wait for the time specified in the manual (usually several minutes) before touching terminals, as internal capacitors can store high-voltage charges.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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