3BSE038415R1 AO810V2 ABB Bailey

3BSE038415R1 AO810V2 ABB Bailey Multi-Function Processor Module

Product  Description：

• • The Multi-Function Processor module serves as the "brain" of a segment of a DCS, executing sophisticated control algorithms and managing data flow. It's engineered to be a robust, stand-alone controller capable of processing data from a multitude of input/output (I/O) modules and communicating with other control devices, operator workstations, and network components. Its design emphasizes high performance, reliability, and the flexibility needed to address diverse process control challenges.

     

    Key Functions

     

    • Process Control: Executes complex control strategies including continuous control (PID loops), sequential control, batch control, and advanced control algorithms.

    • Data Acquisition: Collects and processes data from a wide range of analog and digital I/O modules, converting field signals into usable digital information.

    • Information Processing: Manages data flow, performs calculations, and handles logic operations essential for automated processes.

    • Communication: Facilitates peer-to-peer communication with other processor modules, I/O modules, and higher-level systems (e.g., HMIs, plant historians) via internal buses and various communication ports (e.g., RS-232, RS-485, redundant serial links).

    • Alarm and Event Handling: Monitors process conditions, detects deviations from normal operation, and generates alarms or events to notify operators.

    • User Configurability: Allows engineers to configure and program control strategies using a comprehensive set of function codes, and in some cases, other programming languages like C or Basic.

     

    Product Parameters (Typical for IMMFP02/IMMFP03)

     

    Parameters can vary significantly between specific MFP models (e.g., IMMFP01, IMMFP02, IMMFP03, IMMFP04, IMMFP12), but here are general typical specifications:

    • Microprocessor: 32-bit processor (often Motorola 68000 series or similar architecture) with a 16-bit external bus.

    • Clock Speed: Typically around 16 MHz.

    • Memory: Varies by model, but often includes:

      • ROM (Read-Only Memory) for firmware: e.g., 256 KB, 512 KB

      • RAM (Random Access Memory) for program execution and data: e.g., 256 KB, 2 MB, 8 MB

      • NVRAM (Non-Volatile RAM) for retained data: e.g., 64 KB

    • Power Requirements: Typically +5 VDC, with power dissipation around 10W maximum.

    • Communication Ports:

      • Multiple RS-232-C ports.

      • Option for one RS-485 and one RS-232-C port.

      • Support for various communication rates (e.g., 19.2 kbaud for serial ports, 1 Mbaud for redundant serial links to other modules).

    • I/O Module Support: Can communicate with a significant number of I/O modules (e.g., up to 64 I/O modules in any combination for the IMMFP02).

    • Operating Modes: Typically includes Execute, Configure, and Error modes.

    • Physical Dimensions: Varies, but often designed to fit one standard slot in a Bailey INFI 90 module mounting unit.

    • Environmental Conditions:

      • Operating Temperature: Typically 0°C to 70°C (32°F to 158°F).

      • Relative Humidity: 5% to 95% non-condensing up to 55°C.

    • Certifications: Often CSA certified for ordinary (non-hazardous) locations and Factory Mutual (FM) approved for Class I, Division 2 hazardous locations.

     

    Product Advantages

     

    • Powerful Processing: Offers significant processing speed and memory capabilities to handle complex and demanding control strategies, optimizing operational efficiency.

    • Versatile Functionality: Integrates multiple control functions (analog, sequential, batch) and data management, making it suitable for a wide array of industrial processes.

    • High Reliability and Robust Design: Engineered for continuous and reliable operation in harsh industrial environments, contributing to system uptime and stability.

    • Scalable Architecture: As part of a modular DCS, multiple MFP modules can be deployed and configured to scale the control system according to plant size and complexity.

    • Comprehensive I/O Support: Interfaces with a broad range of ABB Bailey I/O modules, allowing for flexible connectivity to field devices.

    • Peer-to-Peer Communication: Facilitates direct and efficient data exchange with other controllers and modules on the system bus, enabling integrated control.

    • Advanced Control Capabilities: Supports sophisticated control algorithms, enabling optimized process performance and product quality.

     

    Precautions

     

    • Qualified Personnel: Installation, maintenance, and configuration must only be performed by qualified and trained personnel familiar with ABB Bailey systems. Improper handling can lead to system upset, injury, or equipment damage.

    • Power Disconnection: Always disconnect power to the module mounting unit or system before installing, removing, or servicing MFP modules or their associated I/O modules. Failure to do so can result in electrical shock or damage to the modules.

    • ESD Protection: Sensitive electronic components require proper Electrostatic Discharge (ESD) precautions when handling. Use antistatic mats and wrist straps.

    • Environmental Limits: Ensure the module operates within its specified temperature, humidity, and atmospheric pressure ranges. Exposure to corrosive environments should also be avoided.

    • Wiring Integrity: Verify all wiring to I/O modules connected to the MFP is correct and securely terminated to prevent electrical noise interference or signal loss.

    • Firmware Compatibility: When replacing modules, ensure the firmware version is compatible with the existing system to avoid operational issues.

    • Radio Frequency Interference (RFI): Be cautious with the use of portable communication equipment (e.g., two-way radios, mobile phones) near control cabinets, as RFI can potentially affect electronic equipment.

    • Documentation: Always consult the official ABB Bailey INFI 90 or Ovation system manuals for detailed installation, configuration, and troubleshooting procedures specific to the MFP model.

     

    Product Applications

     

    ABB Bailey Multi-Function Processor modules are widely applied in large-scale, complex industrial processes where precise control, high reliability, and integrated automation are critical.

    • Power Generation: Control of boilers, turbines, generators, and balance-of-plant systems in fossil fuel, nuclear, and renewable energy power plants.

    • Oil and Gas: Process control in refineries, petrochemical plants, upstream and midstream operations (e.g., compressor stations, pipelines).

    • Pulp and Paper: Automation of pulping, papermaking, and finishing processes.

    • Chemical Industry: Control of reactors, distillation columns, mixing tanks, and other unit operations.

    • Metals and Mining: Automation of furnaces, rolling mills, and material handling systems.

    • Water and Wastewater Treatment: Control of pumping stations, filtration processes, and chemical dosing.

    • Cement: Kiln control, raw material handling, and finished product processing.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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JUSTWELL PTE. LTD

Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.