3BSE025349R1 TP854 ABB Bailey

3BSE025349R1 TP854 ABB Bailey Processor module

Product  Description：

• • An ABB Bailey processor module is a sophisticated electronic component that houses the central processing unit (CPU) and associated memory for a specific control area or function within a DCS. It continuously monitors inputs from various I/O modules, processes this data according to pre-programmed control strategies (algorithms), and then generates output signals to control field devices like valves, motors, and pumps. These modules are designed for high availability, often supporting redundancy to ensure uninterrupted control even in the event of a module failure.

     

    Key Functions

     

    • Control Logic Execution: Running user-defined control programs, including PID loops, sequential control, batch control, and advanced control algorithms.

    • Data Acquisition and Processing: Collecting raw data from input modules, performing calculations, scaling, and filtering.

    • Communication Management: Facilitating data exchange with other processor modules, I/O modules, operator workstations (HMIs), and external systems over various network protocols.

    • Alarm and Event Management: Detecting abnormal conditions, generating alarms, and logging events for operational awareness and analysis.

    • Diagnostics: Performing self-diagnostics to ensure its own health and often providing diagnostic information about connected I/O.

     

    Product Parameters (Typical)

     

    Parameters vary significantly across different generations and models (e.g., Multi-Function Processors (MFP) in INFI 90, or the more advanced BRC controllers in Symphony Plus).

    • Processing Power: Measured in terms of function block capacity (e.g., 10x performance improvement of BRC410 over previous generations like MFPxx) and execution speed.

    • Memory Capacity: Internal RAM (e.g., 2MB NVRAM for BRC400/410) and potentially flash memory for program storage.

    • Communication Ports: Number and type of Ethernet ports (e.g., 100 MB Ethernet for Modbus TCP integration on BRC410), serial ports (RS-232, RS-485), and internal bus interfaces.

    • Supported Protocols: Proprietary Bailey protocols (like INFI-Net, Plant Loop), and industry-standard protocols (e.g., Modbus TCP, PROFIBUS, HART).

    • I/O Capacity: The number of I/O modules a single processor can manage (e.g., up to 64 I/O modules per controller pair via expander bus).

    • Redundancy Options: Support for hot standby redundancy, allowing for bumpless transfer in case of a primary module failure.

    • Power Consumption: (e.g., typically 10W max for IMMFP02).

    • Operating Temperature Range: Designed for industrial environments (e.g., -20°C to +70°C).

    • Dimensions and Form Factor: Typically rack-mounted modules designed to fit into specific ABB Bailey chassis.

     

    Product Advantages

     

    • Robustness and Reliability: Engineered for continuous operation in demanding industrial environments, often with built-in redundancy for maximum uptime.

    • Scalability: Systems can be expanded by adding more processor and I/O modules to accommodate growing plant requirements.

    • Backward Compatibility ("Evolution without Obsolescence"): A significant advantage, especially with Symphony Plus, is its ability to integrate with and modernize existing INFI 90 and Harmony systems, protecting previous investments in hardware and control logic.

    • Comprehensive Control Capabilities: Supports a vast library of pre-defined control algorithms (over 240 in Harmony controllers) and allows for custom programming, enabling complex and precise process control.

    • Integrated Diagnostics: Provides tools for monitoring module health and troubleshooting, simplifying maintenance.

    • Seamless Integration: Designed to work cohesively with other ABB Bailey system components, including I/O modules, communication networks, and HMI workstations.

     

    Precautions

     

    • Manuals and Documentation: Always consult the specific product manuals and installation guides for the exact module. Do not install, maintain, or operate without understanding the proper instructions.

    • Qualified Personnel: Maintenance and configuration should only be performed by qualified and trained personnel. Improper handling can lead to process upsets, injury, or damage.

    • Power Down Procedures: Disconnect power before installing, removing, or servicing modules to prevent electrical shock or damage.

    • Electrostatic Discharge (ESD): These are sensitive electronic devices. Use proper ESD precautions (e.g., anti-static wrist straps, grounded work surfaces) when handling modules.

    • Environmental Conditions: Ensure the operating environment complies with the module's specified temperature, humidity, and non-corrosive atmosphere requirements.

    • Radio Frequency Interference (RFI): Be cautious with portable communication equipment (e.g., two-way radios) near the system, as RFI can influence electronic equipment.

    • Software Compatibility: Ensure that the firmware and configuration software versions are compatible with the specific processor module and the overall DCS.

     

    Product Applications

     

    ABB Bailey processor modules are widely used in critical industrial applications requiring high levels of control, reliability, and continuous operation.

    • Power Generation: Controlling boilers, turbines, generators, and auxiliary systems in thermal, hydro, and nuclear power plants.

    • Oil and Gas: Managing processes in refineries, petrochemical plants, pipelines, and offshore platforms.

    • Pulp and Paper: Automation of paper machines, digesters, and chemical recovery processes.

    • Chemical Industry: Controlling complex reactions, distillation columns, and safety systems.

    • Water and Wastewater Treatment: Managing pump stations, treatment processes, and distribution networks.

    • Metals and Mining: Automation of rolling mills, furnaces, and mineral processing.

     

    Typical Applications

     

    • Controlling a large steam turbine in a power plant, including speed control, load regulation, and protection sequences.

    • Managing a complex chemical reaction process, precisely controlling temperature, pressure, and flow rates to ensure product quality and safety.

    • Automating a paper machine, coordinating the various sections from pulp preparation to drying and winding.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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JUSTWELL PTE. LTD

Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.