3BSE000860R1 SB510 ABB Bailey

3BSE000860R1 SB510 ABB Bailey Multi-Function Processor Module

Product  Description：

• • The ABB Bailey Multi-Function Processor (MFP) module is a core component within the venerable ABB Bailey INFI 90, Symphony, and Ovation Distributed Control Systems (DCS). These modules are powerful, versatile controllers designed to execute complex control strategies, manage data, and facilitate communication across industrial automation systems. They are the "brains" of the system, taking raw process data, applying sophisticated algorithms, and generating control outputs to precisely manage industrial operations.

     

    Key Functions

     

    • Process Control Execution: Executes various control algorithms, including multiple loop analog control, sequential control, batch control, and advanced control strategies (e.g., PID, function generation, pulse positioning).

    • Data Acquisition and Processing: Collects process input/output (I/O) data from various analog and digital I/O modules, performing necessary conversions and processing.

    • Communication Management: Facilitates peer-to-peer communication with other modules within the INFI 90/Symphony/Ovation system via the internal system bus. It can also communicate with field devices, operator consoles, and other network devices using various protocols (e.g., RS-232, RS-485, PROFIBUS-DP for some models).

    • System Diagnostics: Continuously monitors its own operation and the health of connected I/O, providing error codes and diagnostic information.

    • Redundancy Support: Many MFP modules support redundant configurations, allowing for a hot standby backup processor to take over control seamlessly in case of a primary module failure, ensuring high system availability.

     

    Product Parameters (Typical)

     

    Parameters can vary significantly between different MFP models (e.g., IMMFP01, IMMFP02, IMMFP03).

    • Processor: Often utilizes a Motorola 68000 series or similar 32-bit microprocessor architecture, with clock speeds around 16 MHz for older models.

    • Memory: Includes both RAM (for program execution and data) and ROM/NVRAM (for firmware and non-volatile configuration). Typical memory capacities might be around 512 kbytes ROM, 512 kbytes RAM, and 256 kbytes NVRAM for models like the IMMFP02.

    • Power Requirements: Typically operates on +5 VDC, with power consumption around 10 W.

    • I/O Capacity: Can communicate with a substantial number of I/O modules (e.g., up to 64 modules in various combinations via the I/O expander bus).

    • Communication Ports: May include serial ports (RS-232-C, RS-485) for communication with external devices like computers, printers, or sequential event recorders. Some later models might support fieldbus protocols.

    • Operating Modes: Typically features "execute," "configure," and "error" modes for different operational states and troubleshooting.

    • Physical Dimensions: Varies by model, but generally designed to fit into standard ABB Bailey racks. For example, an IMMFP01 might be approximately 17.8 cm (7.0") depth x 5.1 cm (2.0") height x 33.0 cm (13.0") width.

     

    Product Advantages

     

    • High Performance and Reliability: Designed to execute demanding process control applications with efficient and reliable performance, crucial for continuous industrial operations.

    • Versatile Functionality: Multi-function capabilities allow it to handle a broad spectrum of control tasks, from basic loop control to complex batch and sequential processes.

    • Scalability and Modularity: Integrates within a modular DCS architecture, allowing for flexible system design and expansion by adding various I/O and communication modules as needed.

    • Robust Communication: Supports robust internal and external communication, ensuring seamless data flow and integration within a plant-wide control system.

    • Redundancy Capabilities: Critical for applications requiring high availability, as redundant MFP modules can provide bumpless transfer of control in case of failure.

    • Mature and Proven Technology: As part of the long-standing Bailey INFI 90/Symphony/Ovation lines, these modules represent a mature and field-proven technology, with extensive documentation and engineering support.

     

    Precautions

     

    • Documentation: Always consult the specific ABB Bailey instruction manuals for the exact MFP module being used. Do not install, maintain, or operate without fully understanding and following these instructions.

    • Qualified Personnel: Maintenance and configuration must be performed only by qualified personnel with a thorough understanding of DCS systems and electrical safety.

    • Power and Wiring: Ensure correct power supply (voltage and current) and adhere strictly to wiring diagrams to prevent electrical hazards, interference, and damage to the module or connected equipment.

    • ESD Protection: Handle modules with care, implementing proper electrostatic discharge (ESD) precautions during installation, removal, and handling, as electronic components are sensitive to static electricity.

    • Radio Frequency Interference (RFI): Be cautious with portable communication equipment near the modules, as most electronic equipment can be influenced by RFI.

    • Process Upset: Adjusting or removing the module while the system is live can upset the controlled process, potentially causing injury or damage. Always secure the controlled equipment first.

    • Environmental Conditions: Operate within the specified temperature, humidity, and vibration limits to ensure long-term reliability.

     

    Product Applications

     

    ABB Bailey Multi-Function Processor modules are central to Distributed Control Systems (DCS) in industries requiring highly reliable, continuous, and complex process control. Their applications span:

    • Power Generation: Control of boilers, turbines, generators, and balance-of-plant systems in thermal, hydro, and nuclear power plants.

    • Oil and Gas: Process control in refineries, petrochemical plants, offshore platforms, and pipeline operations.

    • Chemical Processing: Managing complex chemical reactions, blending, and separation processes.

    • Pulp and Paper: Automation of paper machines, digesters, and other critical processes.

    • Metals Industry: Control of furnaces, rolling mills, and casting processes.

    • Water and Wastewater Treatment: Automation of pumping stations, filtration plants, and purification processes.

     

    Typical Applications

     

    • Controlling the combustion process in a large utility boiler to optimize efficiency and emissions.

    • Managing the various stages of a chemical reaction in a reactor vessel, ensuring precise temperature, pressure, and flow control.

    • Automating the startup and shutdown sequences for a gas turbine, handling complex interlocks and control loops.

    • Supervising a network of field devices (sensors, actuators) to maintain desired levels in tanks and flow rates in pipelines within a refinery.

The structure and details of the product：

Our services：

Shipping Port:  China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

Warranty: one year

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Our main products include DCS control system spare parts, PLC system spare parts, and robot system spare parts. Our advantageous brands include Allen Bradley, Bently Nevada, ABB, HIMA, Reliance, Bender, National Instruments, Emerson Ovation, Honeywell, Siemens, Allen Bradley, ICS Triplex, FOXBORO, Schneider, GE Fanuc, Motorola, HIMA, Prosoft, and other imported industrial components. Our main products serve a wide range of electronic, metallurgical, chemical, and power plants Industries such as steel mills, rubber, cement, machinery and equipment, and construction.